Adopting digital twin technology, saving costs, high precision, fast speed
Main functions:
Weld recognition and welding of H/T steel beam accessories
Applicable industries:
Steel structure industry, prefabricated building, bridge engineering, shipyard, etc.
Strong adaptability and high intelligence:
① Suitable for multi-batch, small-volume welding needs, and can weld various plates.
② Teach-free programming: welding posture, positioning posture, and idle movement path are all calculated by software, reducing manual programming procedures and being more intelligent.
③ Model import, automatic extraction and analysis of welds, docking with mainstream 3D modeling software such as Tekla and SolidWorks.
④ Adopting digital twin technology, it can realize the synchronous movement of the robot in the software and the robot in the real workstation, with high intelligence.
⑤ Equipped with a welding process library, supports custom processes, manually imports process template libraries, and can adapt to welding of various complex workpieces.
⑥ Can connect to MES system, can scan the workpiece QR code or input the workpiece drawing number (stamp number) to search and download the drawing file from the server workpiece model library to the offline intelligent platform, without using U disk to import the drawing.
Long service life and convenient maintenance:
① The robot body has a simple wiring, and there are no exposed cables and pipelines at the back end of the wire feeder.
② Adopt independent air duct design, adapt to high dust environment, anti-interference and high temperature resistance; reserved various communication interfaces, strong welder adaptability, convenient maintenance.
③ Fully enclosed ground rail to avoid wear of the sliding rail by welding spatter and dust; multi-point lubrication system to extend the service life of the slider; Taiwan brand linear rail and rack, precision reducer of the same type as laser cutting machine tool, with both precision and speed;
④ Equipped with collision detection and singularity avoidance, obstacles outside the model can be manually added in the software to avoid collision (such as: backing or fixture), improving the service life of the equipment.
⑤ If the distance is too small, the posture with interference or gun collision will not generate a welding path and will automatically skip, effectively reducing the risk of gun collision.
Cost saving and welding quality improvement:
① General workers (male or female) can skillfully operate the equipment, saving manual welding costs, and the personnel are stable and not easy to lose.
② Effectively reduce problems such as large dimensional errors caused by shearing machine blanking, uneven plate surface, unstraight bending, diagonal distortion, etc., and greatly reduce the welding scrap rate.
③ Effectively avoid the problems of large error in rib plate cutting angle, manual riveting, inconsistent welding holes, leading to inconsistent start and end points of welds, and uncontrollable weld length changes.
④ Support breakpoint positioning to continue processing, support custom re-arc retreat distance. Support breaking at the position of weld over-welding hole and connecting at the position of over-welding hole to ensure reliable weld joint, reduce human intervention and improve welding quality.
High welding precision and fast welding speed:
① Automatic sorting (based on the shortest idle travel distance of the robot), supports automatic planning of idle movement paths, multiple types of positioning actions, and can automatically generate: laser positioning, 3D camera positioning, touch positioning and other positioning action trajectories, making welding more accurate and faster.
② Dual positioning mode, BAYKAL composite vision sensor: not affected by natural light compared with 3D camera. The same camera has a large viewing distance and a small viewing distance. The large viewing distance (750-1800mm) is used for rough positioning, and the small viewing distance (550-750mm) is used for precise positioning and correction, escorting welding speed and welding quality.
③ Equipped with offline programming function, based on workpiece and workstation scene model, built-in welding process package quickly adapts to welds, and cooperates with automatic obstacle avoidance algorithm to quickly generate welding paths, saving welding preparation time.
④ The user sets the allowable range of the welding torch posture according to the actual welding process requirements. The software automatically calculates the robot welding trajectory and obstacle avoidance idle movement path according to the scene and posture requirements. The idle movement path planning can automatically generate the idle movement trajectory with obstacle avoidance function.
⑤ Weld tracking system: combination of feedforward and feedback to achieve higher recognition accuracy.
⑥ Automatically generate welding torch posture (welding torch angle), support automatic calculation of welding posture and positioning posture, and visually display on the software interface for real-time observation, taking into account quality and efficiency.
⑦ Can realize real-time modification of welding torch posture (push-pull angle), modify based on the model, no need to operate the teach pendant, modify separately on the on-site intelligent operation platform, which is more convenient to operate.
⑧ Support batch generation of welds, eliminating the need to repeat each copy of welding process for similar welds, saving offline programming operation time.