Intelligent Operation, Automatic Production, Smart IoT, Multi-wire Multi-arc
Main Functions:
One-time forming production of H/T steel assembly, welding, flipping, and straightening
Applicable Industries:
Steel structure industry, prefabricated buildings, bridge engineering, shipyards, etc.
Core Parameters:
Flange width: 200mm-600mm
Workpiece length: 6000mm-15000mm
Flange thickness: 8mm-40mm
Web thickness: 6mm-14mm (30mm
with double-wire double-arc welding machine)
Web height: 200mm-1500mm
Integrating multiple intelligent technologies, an innovative product in the industry:
① Possessing 33 patents with independent intellectual property rights;
② Independently developed distributed computing control system, no traveling crane required during production, H-beam formed in one time;
③ Optional six-wire six-arc special welding machine for heavy steel to realize one-time forming of heavy steel;
" Jueying" double-wire double-arc welding machine is also optional, which increases the processing speed by about 80%;
④ The hot welding and hot straightening process can realize digital control, and can automatically match welding current, voltage and other parameters according to the plate thickness. The hot welding and hot straightening process allows the plate to be directly straightened to meet the quality standard without cooling, solving the problem of welding reverse deformation;
⑤ No need for welding arc strike plate, directly weld to both ends of the plate;
Automated/intelligent production, high production efficiency:
① Intelligent feeding - intelligent plate clamping - intelligent plate righting - intelligent dragging alignment - intelligent spot fixing - intelligent detection - intelligent flux feeding - intelligent welding - intelligent straightening - intelligent lifting - intelligent flipping, realizing the whole process intelligent production;
② No assembly spot welding, no plate hoisting, no welding arc strike plate, no groove welding for webs below 18mm, no manual control of flux flow, and no multi-equipment transfer during production, reducing operating procedures and significantly increasing per capita production capacity;
③ Adopt independently developed distributed computing control system with various control methods such as touch screen and remote controller, easy to operate for those who can use mobile phones;
④ Can be connected with intelligent digital welding machines to realize intelligent automatic adjustment of current and voltage;
⑤ Optional intelligent heavy-duty AGV logistics transfer vehicle to significantly improve component transfer efficiency;
⑥ Can be combined with H-beam intelligent robot riveting and welding production line, intelligent shot blasting machine, three-element wheel intelligent environmental protection integrated machine and other equipment through intelligent factory management system to realize intelligent factory construction and production standardization.
Multiple certifications, excellent quality:
① Solid materials, the core structural parts of the equipment are castings, avoiding steel plate welding stress deformation, ensuring equipment accuracy and service life;
② ISO9001 international quality system certification;
③ EU CE certification;
④ National leading brand in quality in the construction intelligent equipment industry;
⑤ National quality inspection stable and qualified product;
⑥ National quality reputation guarantee product;
⑥ Independently developed groove-free welding technology for webs below 18mm, reducing plate cutting steps and improving welding accuracy and efficiency;
⑦ The equipment adopts a distributed computing control system with reasonable layout, and greatly reduces the modular distributed computing control of equipment cables on the ground, which is convenient for quickly and accurately locating fault points and making maintenance more convenient and efficient;
⑧ The equipment is equipped with an automatic lubrication system and partial graphite self-lubrication, making daily maintenance easier; ⑨ Equipped with an automatic flux control system to reduce manual dependence and intelligently control flux flow;
⑩ Provide intelligent after-sales support to reduce failure rate and make maintenance more convenient.
Cost-saving, short payback period:
① Full-process intelligent production with few operators, saving multiple labors, effectively reducing work-related injury risks, protecting operators, and significantly increasing per capita production capacity;
② No plate hoisting during production, less crane investment compared with traditional equipment;
③ Under the same area, the prefabricated building steel beam automatic one-time forming production line has higher production efficiency and doubled production capacity per unit area;
④ Equipped with intelligent flux feeding system, no need for welding arc strike plate, no need for spot welding shaping, which greatly saves consumables;
⑤ Compared with traditional equipment, under the same production capacity, the electricity consumption of cranes, welding machines, and assembly spot fixing is significantly reduced. At the same time, the current, voltage and other parameters are intelligently matched, and the overall electricity consumption is reduced by about 50%;
⑥ The equipment adopts a distributed computing control system, and each unit can be independently controlled and operated to complete production, adapting to the needs of various links in H-beam processing and avoiding delays in construction period due to equipment maintenance.
One-time purchase, worry-free after-sales:
① Reserved system upgrade ports to reduce later equipment update costs;
② Provide training throughout the life cycle of the equipment once purchased, avoiding production impact due to personnel changes;
③ Provide equipment installation, training, and quality assurance services, with door-to-door maintenance nationwide to escort stable production;
④ Source manufacturer, providing lifelong maintenance of equipment parts.